Jumper Wire Test Box

Hi,

I originally created this test box in preparation for building a portable guitar rig. I had found an old RCA repairman’s vacuum tube box that, if modified, could hold a small tube amplifier, a 10″ Celestion, and a few effects pedals. I’ll likely present this “road rig” as an ongoing, realtime project later this year, but for now I will show you this excellent tool for figuring out complex wiring schemes. 
The box is simple in form; the only criteria I used in choosing the donor box was that it be flat as possible and have a length and width just larger than 8.5×11, so that a sheet of computer paper can be used for a template. To create the template, I used a drawing program from an old software cluster called Apple Works, but you can likely use just about anything.
 IMG_2115 IMG_2119
I tried to make my box as versatile as possible and therefore included two rows of six 1/4″ jacks, one row of switches and one row of RCA jacks (which require the same sized hole and are interchangeable), one row on the bottom for speaker jacks and speciality items, and one row above with pilot holes drilled for expansion. You need not fill all of the holes with components, as it can get quite expensive; it’s better to get a few items to play around with initially, leaving space for project specific components.   
IMG_2116
The pictures are self-explanatory, but the easiest way that I have found to make a box like this is to print the template, tape it to the box as straight as possible using painter’s tape, drill pilot holes with a small bit, remove the template, and then drill the various sized holes for each component. If you like my template (shown below), follow the link to my Google Drive account and download the “jumper wire test box template” file: https://drive.google.com/file/d/0Bz_BJp6_LjKySVVjQTRvVXBZVzA/view?usp=sharing
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The strips of painter’s tape between the components allow you to label each component when wiring for easy removal and reuse; and the jumper wires make experimental wiring a breeze. Simply wire, plug up, test, and rewire if necessary. When you are happy, set up your permanent project box and wire it based upon your tested design.
IMG_2117 IMG_2118
Check out our other fun projects in the menu above and don’t hesitate to comment or contact us if you have questions, concerns, or need advise regarding a project.
Thanks,
uW5Z0b
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