Ripped Baseball Bat “Cigar Box Style” Electric Slide Guitar

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I completed this prototype back in November 2015. It was a really cool project, but I just got around to writing up the build notes. The first thing I had to figure out was how to rip the bat in half. I didn’t have a table saw or bandsaw—just a circular saw and chop saw—so I decided to make a box that would almost perfectly fit the baseball bat. Then, I used a square to center all of the parts of the bat parallel to the sides of the box. To achieve this, I used different thicknesses of scrap wood to shim the bat into a centered position.

Once the bat was centered, I used a square to mark the cutline, which was slightly off center to allow for the best bat depth to fretboard width ratio—I wanted to retain as much material as possible to add strength, but I still needed enough fretboard width for three strings. I found my measurement and then set the circular saw guide relative to one side of the box.

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I placed the box on the ground and up against the sidewalk. The box is much longer than the bat to allow extra room for the circular saw to drop in and begin a straight run toward the end of the bat. The saw must run through at a slow even pace, straight through the end block to complete the cut. The bat moved a bit, as the saw cut through its length. This resulted in a less than flat surface that required a bit of planing. I placed the surface with a hand planer until a level sat flat against the surface. I sanded the cut surface with sandpaper, but left the outer part of the bat untouched.

I filed a 3/8″ groove 24-3/4″ from the nut location and then cut two brass bolts, placing one in the bridge position and filing the other down to half thickness for the nut.

Pickup and 1/4″ Jack:

I purchased a second 1-1/4″ spade bit and sawed off the center point tip, so that the bottom would be flat and less likely to penetrate the back side of the bat. The pickup hole was started with the old bit with the tip and completed with the new bit without the tip. I installed a JSA Nd144 Electromagnetic Cigar Box Guitar Pickup and planned to wire it straight to the jack. My biggest concern was that I would drill through the back of the bat, so I was careful to measure and drill small bits at a time.

The endpin jack was too big to fit at the end of the bat as a circle, so I ground it down to more of a triangle, leaving the holes. The hole for the jack and wire was drill straight through to the pickup hole with a long 1/2″ bit. The jack fit well, but had to be bent a bit on the bottom to conform to the curve of the bat—a few brass screws held it in place nicely.

Tuners:

This was the first application of my Simple Tuners, as I created them for this particular project. Given that I wanted to keep a clean baseball bat profile at the back of the guitar, standard tuners would not work, so I came up with these tuners that attached to the front surface.

Headstock:

I found this old bottle opener and it fit perfectly on the headstock, so I fastened it down and then installed two more screws to set the height. I filed three notches to hold the strings and then added a string tensioner, made of a brass bolt and two small eye-screws and it was ready to go.

Check out this quick and dirty video:

Thanks,

uW5Z0b

“Crude Theremin” – Tube Oscillator and Homemade Electromagnetic Guitar Pickup

I was making an extra three-string removable pickup from my JSA Nd144 Electromagnetic Cigar Box Guitar Pickup and started thinking about some of its other features.

I recently found an old tube oscillator at the antique mall and thought I might be able to do something interesting with it. So I hooked up the removable pickup to my amp and powered on the oscillator. With one hand on the frequency knob and the other manipulating the volume via pickup proximity, you can get some pretty cool brassy synth tones.

The removable pickup is made of a 9v adapter coil and a homemade 1/4″ jack.

Follow this link to view step-by-step build instructions for the 9v adapter pickup:

https://wp.me/P3WRqw-86

Follow this link to view the homemade 1/4″ jack build instructions:

https://wp.me/P3WRqw-PP

The wiring is simple—two terminals on the pickup: one attached to the hot on the jack and the other to the ground on the jack. Then, I just taped them together.

I need a bit more practice, but here is a quick and dirty video for now:

Thanks,

Yard Dog – “SuperStrut” All-Steel, Ultra-Low, Single-String Electric Djent Bass

At a past St. Louis Cigar Box Guitar Club meeting, Sean Oliveira brought in a bunch of piano strings from a unit he had dismantled. He was offering them for free, so I took a thick, low string along with a medium-sized one. I decided to challenge myself to build a guitar around the low string, which has a diameter of roughly a 1/4″.

Since this thick string would exert a lot of force against the instrument’s frame, I would need something a bit more resilient that my usual wood structure. I wanted to maintain a size similar to my previous builds so I chose slotted 1-5/8″ x 13/16 strut.

I started with a five foot length of strut and measured the distance between the bridge and the nut on my Peavey bass, which came out around 34-1/4″. Everything needed to be beefed up on this build—two-hole angles were too weak to handle the force—so everything had to be reconsidered.

Tuner and String:

The first thing that I needed was something to hold the string. Usually I would clamp it with a bolt and knurled nut, but a 1/4″ diameter string needs something more substantial. Luckily, I was able to find some aluminum wire lugs in the electrical section at Lowes. These were excellent both for clamping the string behind the nut and anchoring the tuner.

The tuner is made from a heavy-duty 1/4″ eyebolt, a 1/4″ x 3/4″ steel spacer and a 1/4″ rod coupling. The piano string came with a loop, so I removed a small amount of material at the junction of the eyebolt to allow the string loop to slip onto the eyebolt.

Nut and Bridge:

The nut and bridge are made of stainless steel pipe clamps. I wanted to attach the nut and bridge since the vibration of the large string made it difficult to keep a bolt or other material in place by the force of the string alone. These clamps work perfect for the string size and allow for a proper action. Additionally, I added a u-bolt at the back of the nut and bridge. There was very little tension holding the string in place—the u-bolts worked to create a more focused sound.

Fretboard:

The fretboard is a length of 1/8″ x 1″ steel. It is adhered to the strut with neodymium magnets, which raises the height of the steel just slightly, making the application of zip tie frets possible. I’ve always wanted to try zip tie frets, but I was unhappy with the zip tie being around the back of the neck—this allowed me to place the zip ties around just the steel bar, leaving the back of the strut smooth.

Pickup and Output Jack:

The base coil of this pickup is the same as the Nd144 Electromagnetic Cigar Box Guitar pickup, but I had to modify it to allow for a proper fit. The plastic on the bobbin had to be trimmed to the coil and I used slightly larger neodymium magnets that fit within the slot in the strut.

Nothing special about the 1/4″ output jack. I installed it close to the bottom, with some odds and ends, so that it was out-of-the-way and close to the pickup.

Here’s a quick and dirty video featuring my Peavey bass stack from way back:

(VIDEO PLAYBACK REQUIRES HEADPHONES—SMART PHONE SPEAKERS CAN NOT ACCOMMODATE LOW FREQUENCIES)

Thanks,

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Teeth for Days – Wall Hanger to Electric Guitar with Homemade Modular Pickup

Some people turn guitars into wall hangers—in this case, I turned a wall hanger into an electric guitar. My dad was cruising through a thrift store when he ran across this guy for $2.92. Later, he handed it to me and challenged me to make a working guitar out of it…so that’s what the bunny is going to bring him—Happy Easter Greg!!!

Two things were important for me to accomplish in this mod—first, the face had to remain as clean as possible and second, the wiring had to be minimal.

Bridge and Nut:

Given that I wanted very little interference on the face, I installed string ferrules through the back of the body and positioned them at the gum line on the face to reduce the visual impact. I added a 3/8″ diameter length of brass rod for the bridge and cut down a smaller brass bolt for the nut, which created a string height acceptable for slide playing.

Tuners:

I installed a set of “aged bronze” looking tuners. Only five would fit comfortably across the top and keep the strings within the parameter of the head; therefore, I placed one of the tuners on the bottom, which looks pretty natural. I also installed some small, tarnished screws to guide and add tension to the strings.

Pickup and Output Jack:

For the pickup I carved about a 1/4″ – 3/8″ deep rectangle into the back of the body where I would later install the pickup and then superglued an old razor blade to the bottom of the carved hole. Recall that I wanted minimal wiring, so I decided to to create a modular pickup and output jack pairing that could be easily removed and installed. I started with two JSC Nd144 Electromagnetic Cigar Box Guitar Pickups taped together.

Then, I assembled a homemade output jack from a steel spacer, a brass picture hanger and a bit of electrical tape. I wired the jack to the pickup and taped everything together into one unit. The strong, neodymium magnets on top of the pickup would attach the modular unit to the back of the guitar via the steel razor blade.

I’m impressed with how well this frame has handled the force of the strings—though I took it easy with 9s, I still wasn’t sure what would happen when I tuned up. Additionally, for as thin as the body is, the guitar actually projects more sound than I anticipated, but it can always be plugged in via the modular pickup system. Nevertheless, this was an interesting build and I think my dad will be happy with the results.

Check out this quick and dirty video demonstration:

Thanks,

“Dirty Secret” – Electro-Acoustic, Variable Resonator, Steel-String Parlor Guitar

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I received this 70’s era, Trump classical guitar from my mother-in-law a few years back. A few of the tuners were broken, the neck was bowed and the bridge was either broken or I just decided to cut it off—it’s hard to say at this point—but knew when I saw it, that I wanted to do something drastic.

I looked around and found an adjustable floor register and then cut a large rectangle out of the body; but then it sat, because I wanted to strip off all of the finish. I found that it was very difficult to remove the finish, but finally a couple of days ago I locked a wire brush attachment into my drill, determined that the finish would come off once and for all—it did, sort of, but I also distressed the livin’ out of the wood. No problem, because sometimes ugly is part of the game.

I call this one, Dirty Secret; it’s like that horrific kid in the horror movies, that’s hidden in the basement— someone unwittingly finds themself in said basement; it’s dark and cluttered, unseen feet are heard scampering across the floor, and then a ball comes rolling out from the shadows, creeping everyone out…well it’s not like that, but stay with me…you have a Les Paul and a Strat up stairs in the stable, but instead, you prefer to play this piece of trash, for some indescribable reason…why?

Body and Finish:

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As stated earlier, I cut a 4″x8″ rectangle into the center of the guitar to accommodate an adjustable metal floor register. The purpose of the register is two-fold—primarily, to create a resonator sound and secondarily, to control the amount of resonator sound. The outcome was not as drastic as I would have liked, but there is a distinct difference between the louvers in the closed position and open position: in the closed position, the sound is tighter/cleaner, as the louvers move to the open position, the sound becomes more resonate and rattly.

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Since I cut through all of the bracing, the top needed need reinforcement, so I cut a few pieces of 1″ square rod to offer stability and a solid base through which to install the floor register. Additionally, I cut a a small groove into the top/center of the register to accommodate the fretboard—it just looded more finished and covered up the fact that I cut the hole incorrectly.

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The old finish was removed with sandpaper on the head, neck, and fretboard; however, the finish on the body was removed with drill-powered wire brush. Much of the heavy finish was removed, but a red stain remained; additionally, the brush removed too much material in some places, which left the body distressed and damaged. After sanding all of the surfaces, I applied a finish made of vinegar and steel wool that helped accentuate the distressed areas on the body.

Tuners:

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The tuners had to be replaced—some were broken, others were seized. I subbed in a set of butterfly-style Grover tuners, which had shafts that were larger than the original tuners. I enlarged the holes to 3/8″ and installed the replacements.

Tailpiece and Bridge:

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I used a discarded tailpiece from a previous build. I sanded off the tarnish and centered it on the body. Two small zip ties hold the tailpiece tight to the register to reduce friction noise. For the bridge I used a brass hinge pin; I flattened the bottom with a file and found the correct scale based on doubling the measurement of the twelfth fret.

Pickup and Output Jack:

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I taped two JSA Nd144 Electromagnetic Cigar Box Guitar Pickups together and connected them to an acoustic guitar endpin jack. I couldn’t place the pickup in a normal location, because of the louvers on the register, but there was a small location just back from the  end of the fretboard. I superglued an old razor blade below the fretboard and installed the pickup by attaching the magnets on the pickup to the razor blade. A 1/2″ hole was drilled, in the bottom of tyhe guitar, where the strap button was previously located.

Check out these quick demonstration videos—one is amplified with distortion the other is not—enjoy:

Thanks,

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“No Parking”—6 Foot Signpost Resonator Guitar

There an interesting origin for this instrument; the idea actually came to me while I was playing Bowmasters with my son. Bowmasters is an app where opponents try to strike or impale each other with various items. One of the characters throws a sign as seen below:

For some reason this struck me as an excellent idea for a guitar so…I made a six-foot guitar. This resonator guitar has two selectable pickups, one that has a clean sound and another that transfers the grit from the sign.

Follow this link to the official project page for additional photos and build notes:

https://wp.me/P3WRqw-Mz

Thanks,

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PVC Bamboom Stick

PVC Bamboom Stick

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The handle on Bennet’s Bamboom Stick failed during its first use. Bamboo is strong for its thickness, but, in addition to the handle, the frame cracked in four places, while I was cutting and shaping the instrument. The cracks were easy to fix with glue and clamps, but I’m not sure how it will hold up over time. Surely the handle will hold up with the addition of a dowel, but there was still reason for concern.

This led me to look for a more resilient material. PVC is strong and flexible and easy to manipulate. 1-1/4″ PVC pipe is an excellent size for the body and 1″ is perfect for the handle, as 1″ PVC fits close inside of 1-1/4″ pipe.

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For the handle slot, I made horizontal cuts on the body with a hacksaw and then used a 1-1/8 spade bit to remove most of the material on the front and back of the frame. The rest of the handle slot was shaped with files. I cut the handle from a 1″ piece of PVC; it fit snug within the opening. I also slipped a piece of 1″ wooden dowel into to 1″ PVC to reinforce the handle.

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I cut the pickup hole in the same fashion that I shaped the handle slot. Much like the bamboo version, it allows limited range, but a bit more room to install the piece of angle that would hold the simple tuner and the 1/4″ jack. The wall of the 1-1/4″ PVC was too thick for the nut on the 1/4″ jack to fit, so I filed down the outer side of the frame, around the hole, until installation was possible. Although it appears ugly, I have started using hot glue to strengthen my solder joints; it keeps me from having unexpected delays.

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To create more clearance at the front of the handle, I cut down a 1″ cap and glued it to the front portion of the handle. I filed a small triangular notch into the top of the handle and used a screw to tighten the string down. A binding screw worked well to allow the handle to pivot. I added an eye bolt, bent to an angle, to act as a nut and to set a consistent action. For this PVC version, I decided to use heavier eye bolts than I used on the bamboo version to further strengthen the instrument.

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Because of the limited space, I had to set the piece of angle, then install and solder the jack to the pickup, then install the bent eye bolt, and finally, set the pickup in place. In this PVC version, the JSA Nd144 pickup sat loose in the hole, so I cut and shaped a small piece of 1″ PVC to fill the space. I filed the inner sides of the 1″ piece of PVC until the pickup fit snug. After that, I added the usual simple machine to set the open note/octave.

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I added two 1-1/4 jacks to the top and bottom of the frame and a 1″ cap to the back of the handle. For the bottom, I installed a screw-on rubber bumper so that it doesn’t slide on the floor. Additionally, I left the remaining string intact, since there is no easy way to keep the instrument grounded. The jack is grounded to the bridge eye bolt, so one must simply hold the remaining string against the handle, while playing, to keep a constant ground.

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Just like the bamboo version, there is only one E string, but the instrument has a lot of range. I added a simple tuner so that the player can set the open note/octave. The player controls the pitch by tightening and slacking the string with the handle and there is definitely a learning curve, as the player has to listen for the note correct pitch—I place the difficulty level somewhere between playing slide guitar and trombone.

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It seems important to note that when I tested this instrument the string broke rather than the frame or handle.

Check out this quick and thoroughly awful video:

Thanks,
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Fireplace Pan Electric Guitar

Fireplace Pan Electric Guitar

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I found this old brass fireplace pan at my local antique mall and immediately saw potential. The wrought iron handle seemed like it would accommodate two strings and it was long enough to provide a reasonable scale.

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I based the scale and fret spacing off of my son’s 19″ Zakk Wylde Peewee Les Paul, which was about as far as I could push the space provided. I used the rim of the pan as a bridge and, even then, I only had about an 1-1/2 of usable surface behind the nut.

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As usual, space was tight; therefore, traditional tuners were not a viable option. Using the rim as a bridge, I installed the tuners down the side of the pan and my simple, linear machines were perfect for the space available. These tuners are cheap, efficient, and adaptable—many of my past projects would have been impossible without the flexibility offered by these machines. I placed the 1/4′ jack in the upper right instead of the lower right, because the protruding cord would be the least obstructive and it could double as a makeshift strap button.

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The head isn’t spectacular, but I do like the functional aspect of the built-in wrought iron hanger. The nut is fabricated of a brass bolt cut to length and filed down to half its diameter. I left the head on, because the bass string pulls with greater force than its counterpart. The knurled nuts are my personal favorite; if I could, I would find a place for them in every project—they just look so cool and sometimes offer excellent function.

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The pickup is my own Junk Shop Audio Nd144 style, great for 1-string to 3-string applications. It has a compact design and can be installed in a number of creative ways—in some cases it can even be hidden completely for a smooth, uncut top appearance, to better preserve original cigar box artwork.

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The strap nut is created from a bolt, a beveled washer, a 1/4″ aluminum sleeve, and a couple of nuts. However, its more important function is to attach the metal strip that holds the pickup in place. The strap is made completely from red and black duct tape; I feel it complements the instrument well.

Thanks,

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Quick and Dirty Acoustic Pickup

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I needed a pickup that I could easily install and remove from guitar to guitar—this is what I created with few spare parts I had laying around.

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I grabbed a Lego crate and lid got the housing and a RCA jack for the connection. The active agent is a piezo disk that I broke out of a buzzer housing.

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Drilled a hole in the bottom of the crate and installed the RCA jack.

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Then, I drilled a hole in the  lid and inserted the piezo wires.

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Next, I soldered the wires to the hot and ground terminals on the RCA jack and closed the crate.

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To allow for easy installation and removal, I added a 3/8″ removable Glue Dot to  the back of the piezo disk and one side of the Lego Crate. Done.

It needs some more sound shaping, but it has potential and is decent in a pinch.

Check out my video:

Thanks,

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Yard Dog Tremolo (controlled by cellphone app)

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So…this is the newest addition to my Yard Dog collection—super low rent manifestations of repurpose and modification. This project is based upon the mechanism present in the Strobe Light Tremolo; however, instead of utilizing an internal light source, the light comes from a free and ordinary cell phone app. This allows for many variations, as flashlight apps with strobe light features can vary in speed and brightness, thus allowing for a bit of customization from user to user.

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I started with an ordinary sardine can—cleaned it out and drilled the holes for two ¼” jacks and a single pole, double throw switch.

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It’s wired simply—audio in to switch with one side as a bypass and the other side controlled by the photocell. The photocell was extracted from an ordinary nightlight that comes on automatically when a room becomes dark.

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I originally had just the piece of painter’s tape over the top, but found that the phone created noticeable interference. Therefore, I lined the inside with aluminum foil and then carefully insolated the bottom with part of a sticky note and the top with more painter’s tape, just in case the foil shakes loose. Since the phone creates so much interference and it sits on top of the unit, I cut about an 1/8” of aluminum foil to keep my signal quiet; it is barely audible when the light turns on and off. I cut a small, strategic hole exactly where the phone’s LED light exits the phone.

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Duct tape was the lowest rent covering that I could thinking of, so I placed two pieces over the top and ran my thumb around the edge a few times. Then, I used a razor blade to cut the excess tape close to the outer edge. I found the hole and cut the duct tape and then wrote the name in red Sharpe.

That’s it—a simple, effective analog effect driven by digital technology.

Watch my video: